High Shear Homogenizing and Emulsifier

50000.00 - 320000.00 INR/Number

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Product Details:

Product Type High Shear Homogenizing and Emulsifier
General Use Emulsification, homogenization, mixing, dispersing in food, pharmaceutical, cosmetic, and chemical industries
Material Stainless Steel (SS316/SS304)
Type In-line and batch type available
Capacity 50 L to 5000 L per hour (customizable)
Weight (kg) Approx. 200-1500 kg depending on capacity/model
Computerized No/Optional
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High Shear Homogenizing and Emulsifier Price And Quantity

Price Range 50000.00 - 320000.00 INR/Number
Minimum Order Quantity 1 Number

Homogenizing Head Multi-stage rotor/stator system
Safety System Overload and overheat protection
Noise Level <75 dB
Speed Range (RPM) 1500 to 2800 RPM
Control Panel Push-button/PLC (optional)
Temperature Range Up to 100C depending on application
Mounting Type Floor or skid-mounted
Emulsifying Fineness 2-5 m
Surface Finish Mirror or matte finish
Application Area Pharma, cosmetics, food, chemical, paint, and beverage manufacturers
Cleaning Method CIP (Clean-in-Place) available
Seal Type Mechanical seal (single or double)

High Shear Homogenizing and Emulsifier Product Specifications

PLC Control Optional
Automatic Yes
Material Stainless Steel (SS316/SS304)
Capacity 50 L to 5000 L per hour (customizable)
Feature High efficiency, quick dispersion, low noise, durable construction
Voltage 220V/380V/415V (customized as per requirement)
Drive Type Direct coupled motor-driven
Mixer Type High Shear Mixer
Dimension (L*W*H) Depends on model; generally customizable
Weight (kg) Approx. 200-1500 kg depending on capacity/model
Motor Brand: Crompton/Siemens/ABB, Power: 3 HP to 50 HP
Heating System Optional electric, steam, or hot water jacket
Product Type High Shear Homogenizing and Emulsifier
Type In-line and batch type available
Color Metallic Silver
Packaging Material Wooden crate or as required
Computerized No/Optional
Shaft Stainless Steel
General Use Emulsification, homogenization, mixing, dispersing in food, pharmaceutical, cosmetic, and chemical industries

Homogenizing Head Multi-stage rotor/stator system
Safety System Overload and overheat protection
Noise Level <75 dB
Speed Range (RPM) 1500 to 2800 RPM
Control Panel Push-button/PLC (optional)
Temperature Range Up to 100C depending on application
Mounting Type Floor or skid-mounted
Emulsifying Fineness 2-5 m
Surface Finish Mirror or matte finish
Application Area Pharma, cosmetics, food, chemical, paint, and beverage manufacturers
Cleaning Method CIP (Clean-in-Place) available
Seal Type Mechanical seal (single or double)

Product Description

High shear homogenizing and emulsifier equipment is used in a wide variety of industries to create emulsions, suspensions, and homogenates. These processes involve the use of high-speed mixing blades to break down particles of different sizes and densities, creating a uniform product. The equipment is designed to work quickly and efficiently, producing consistent results with minimal energy input. Some of the most common industries that utilize high shear homogenizing and emulsifier equipment include food processing, pharmaceuticals, cosmetics, and biotechnology. This type of equipment is used to create products such as mayonnaise, salad dressings, ice cream, and many other products.

Versatile Processing Capabilities

Whether performing emulsification, homogenization, mixing, or dispersing, our machine reliably supports a wide spectrum of industrial needs. It's engineered for rapid dispersion and consistent fine emulsions, making it ideal for pharmaceutical, food, cosmetic, chemical, and paint manufacturers.

Advanced Control and Safety Features

Operators benefit from a user-friendly control panel-push-button or PLC optional-plus robust safety mechanisms including overload and overheat protections. The equipment also offers flexible mounting (floor or skid), with fully automatic operation for uninterrupted production.

Built for Hygiene and Durability

Constructed from high-grade stainless steel, our homogenizer provides a hygienic surface and superior corrosion resistance. Clean-in-Place (CIP) functionality allows for efficient cleaning, essential for sensitive applications. Mirror or matte finishes are available, catering to your specific process requirements.

FAQ's of High Shear Homogenizing and Emulsifier:

Q: How does the high shear homogenizing and emulsifier system achieve emulsifying fineness of 2-5 m?

A: The unit utilizes a multi-stage rotor/stator homogenizing head to generate intense shear forces, uniformly breaking down particles and droplets to achieve a fine emulsification within the 2-5 m range, suitable for demanding industrial processes.

Q: What applications is this emulsifier suitable for in various industries?

A: Our system is engineered for a range of uses, including emulsification, homogenization, mixing, and dispersing in pharma, cosmetic, food, chemical, paint, and beverage manufacturing. Its adaptability enables consistent processing quality in each sector.

Q: When is Clean-in-Place (CIP) recommended for this equipment?

A: CIP is highly recommended when frequent material changeovers or strict hygiene standards are required, such as in pharmaceutical and food applications. It enables fast, automated cleaning without dismantling the equipment, streamlining operations and reducing downtime.

Q: Where can this high shear mixer be installed and how is it mounted?

A: The system is available in both in-line and batch types, with floor or skid-mounted options. Its customizable dimensions and mounting flexibility make it suitable for installation in various production environments, from small laboratories to large manufacturing facilities.

Q: What are the benefits of using the mechanical seal on the homogenizing head?

A: The single or double mechanical seal protects against leakage and contamination, especially crucial in processing sensitive materials. It enhances durability, reduces maintenance needs, and ensures operational safety during high-speed mixing.

Q: How is the noise level managed during operation?

A: With a noise level below 75 dB, the equipment maintains a quieter working environment. Its robust mechanical design, precise motor selection, and efficient power transmission contribute to reduced acoustic emissions without compromising performance.

Q: What are the available options for heating and control system integration?

A: Our homogenizer offers optional heating systems-including electric, steam, or hot water jackets-based on process requirements. Operators can also choose between a standard push-button control panel and an advanced PLC for automated process management.

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